The 5-axis precision tool grinder GrindSmart®530XW has been designed for manufacturing high performance rotary cutting tools in both long and short batches covering a wide range of diameter from Ø. 0.1 to 20.0 mm (.004" - .75"). This machine is equipped with linear motors, combined with the torque motor on the rotary axis, provides more benefits such as enhanced surface finish and reduced maintenance costs. The oil used for cooling and lubricating the linear motors is the same as the coolant oil. This ensures consistent thermal stability during setup and production without incurring additional energy consumption.
The GrindSmart® 530XW includes as standard a fast and reliable 6-position SmartChanger wheel changer providing highest flexibility and autonomy in grinding processes management. This model offers optional an automatic high speed pick & place tool loader with a capacity of up to 1,360.
The ultra-efficient synchronous spindle motor on the 530XW model provides constant rotation speed and torque regardless of the motor load. This technology offers the advantage to obtain perfectly consistent and high quality surface finishes, especially when the motor load is high.
YOUR BENEFITS
- Typical productivity: 8,000 - 10,000 pieces per month
- Patented shank guide and steady rest support to reach a concentricity of less than 0.002 mm
- Short axis movements for greater stability and precision in production
- Linear and torque motors provide mirror surface finish
- Small footprint allows optimal use of available shop-floor space
- Enhanced productivity thanks to simultaneous changing of the wheel & nozzle packs during the tool loading/unloading cycle
- High-performance synchronous spindle and redesigned HSK50 attachment providing consistent and high quality surface finish
- Unique grinding capacity enables production of micro-tools and large diameter tools all with the same machine
- JobManager software for unattended production of tools with different geometries
APPLICATIONS
With a very rigid design, a synchronous grinding spindle developing a power of 14kW and a 6-position wheel changer, the GrindSmart®530XW is the ideal machine for the production of end mills, drills, taps, thread mills, burs, surgical tools and much more up to 20 mm in diameter.
Widespread in various industries such as automotive, aerospace, and precision engineering, this machine stands out with its exceptional surface finish quality and level of productivity.
