Since the introduction of PVD deposited Aluminium Oxide by Hauzer in 2006, this process has matured and proven itself widely in the tool market. The advantages of Al2O3 coatings, which are mainly reduction of crater wear and thermal cracking, are well-known. The coating is most often deposited with a CVD process on cemented carbides. The state-of-the-art Al2O3 PVD coating technology offered by Hauzer is not only well reproducible, it allows thicker layers to be deposited.
Proven in industrial environment
Hauzer's Al2O3 process opens new possibilities in applications where high toughness at the cutting edge is needed, but the deposition temperature of the substrate must below. Furthermore, Hauzer's Al2O3 coating system shows a factor two performance increase compared to conventional PVD coatings, especially in milling of stainless steels or difficult to cut materials. The coating is proven in industrial environments.
 
 
High stability and reproducibility
Hauzer deposits its Al2O3 coating with T-mode deposition technology. The benefits of this technology are easy process control, high stability and reproducibility of the deposition process. The deposition rates are adequate to achieve industrially economical process times. T-mode technology is characterized by specially designed sputter cathodes combined with an optimised gas distribution system. A closed magnetic field around the substrates generated by electromagnetic coils provides a high degree of ionisation, which is required to achieve the desired coating properties.
Key Features:   Application
Chemically inert High speed machining of e.g. stainless steel and alloys
Oxidation resistance up to T=1100°C Injection moulding of aluminium / magnesium
Excellent adhesion/cohesion    
Low crater wear    
High toughness    
Layer thickness up to 5 im    
Oxide/Nitride multi-layers possible    

Maximum and average flank wear major cutting edge for coated inserts. Cutting condition: dry milling of 42CrMo4V
Cross section Hauzer Flexicoat® (hybrid coating system), showing arc and UBM sputter cathodes in one system

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